We Provide Full
Thermoforming Services

From design to logistics we provide full services to meet all your needs for large plastic parts

Thermoforming press machine

01

Design - of plastic products

We will support and advise you throughout the entire design process. We can also offer a range of materials that are best suited for your product.

All the necessary know-how for development of new plastic componentsor reverse engineering where you start with a finished component and obtain a CAD 3D model.

Thermoforming manhole base line technical drawing

02

Tool and mould making

We offer to design and make the mould to thermoform your products.

Opting for vacuum forming technology over other manufacturing methods offers several advantages, including a reduced tooling cost, a more affordable start-up, and enhanced design flexibility. Vacuum forming tools are notably less expensive than those used in processes like injection moulding, while the cost of equipment and setup is only a fraction of comparable manufacturing methods, resulting in a lower unit cost for even low-volume production runs.

Thermoforming mould

03

Vacuum Thermoforming products

The process is heavily automated, ensuring high repeatability, and quality is meticulously monitored, documented, and safeguarded throughout all stages.

Our competitiveness is enhanced by the exceptional skills of our operators, combined with our advanced technology. We are able to thermoform single piece plastic products from 500 x 500 up to 3000 x 2000 mm with 1000 mm deep draw using the best in industry thermoforming Geiss machines with remarkable precision.

Thermoforming press machine and two workers handling the machine

04

Assembly

Our commitment to excellence in assembly is an essential component of our overall mission to deliver the highest quality plastic parts and components to our customers.

Assembly is a crucial stage in our manufacturing process, as it is where we add value to our products. We are acutely aware that our products often serve as integral components in building more complex products, and we take great care to ensure that they meet our customers' exact specifications and requirements.

We offer a comprehensive range of assembly services, including large 3x2 metres 5 axis CNC, 6 axis robotic ABB 235 kg arm, and manual actions for various processing techniques like trimming, drilling, fixing and setting, screwing, inserting, and glueing. Our team has extensive experience in all aspects of plastic assembly, ensuring that our products are assembled to the highest standards of quality and precision.

Robot arm giving finishing trimming of excess plastic

05

Quality Check

We track every aspect of production and quickly identify any issues that may arise.

Throughout each stage of production, we employ a variety of testing, measuring, and documentation techniques to ensure that our products meet the exact specifications and expectations of our customers.

We maintain detailed records of every stage of production, including design specifications, raw materials used, production processes employed, and final test results. This allows us to track every aspect of production and quickly identify any issues that may arise.

Worker programing the thermoforming press machine

06

Logistics

Our goal is to deliver packaging that is efficient, effective, and optimised for our customers' specific needs.

We understand that the right packaging is essential to ensuring that our customers' products are delivered safely and efficiently.

We work closely with customers to develop packaging solutions that are optimised for transport, safeguard the product, and are compatible with their production line.

Packed thermoforming products ready to be shipped